Product Description
Precision Gear Injection Molds for Manufacturing High-Precision Transmission Parts
Specializing in the design and manufacturing of ultra-precise injection molds for high-performance plastic gears. These molds are engineered specifically for critical applications in water meters and electricity meters, where dimensional accuracy, low friction, and long-term reliability are paramount.
Product Features & Advantages:
✦
Micron-Level Precision: Guarantees exceptional gear geometry, tooth profile accuracy, and minimal concentricity deviation for smooth, consistent meshing and optimal meter performance.
✦
High-Wear Resistance & Longevity: Molds are constructed from premium hardened steels and utilize advanced surface treatments to withstand abrasive materials and ensure a superior production lifecycle.
✦
Optimized for Engineering Plastics: Expertly designed for processing high-strength, low-wear engineering plastics such as POM, PA (Nylon), and PPS, which are essential for durable, functional meter gears.
✦
Stability for Mass Production: Incorporates balanced runner systems and precise temperature control to ensure consistent part quality, batch after batch, meeting stringent industry standards.
Ideal for manufacturers of metering components seeking reliable, high-volume production tooling.
| Parameter |
Specifications |
| Gear Type |
Spur Gears, Worm Gears, Bevel Gears, Planetary Gears |
| Module (Metric) |
0.3 - 1.5 (or specify) |
| Material |
POM (Acetal), PA6/PA66 (Nylon), PPS, other engineering plastics |
| Cavity Number |
1, 2, 4, 8, or as required for volume |
| Mold Steel |
S136, 2344 (H13), 8407, others for wear resistance |
| Surface Treatment |
Polish, Texture, Nitriding, Chrome Plating |
| Certification |
ISO 9001, PPAP, Dimensional Report (provided upon request) |
Company Profile
We are an international enterprise group dedicated to collaborative innovation and manufacturing of the entire value chain of the vehicle industry and molds. We integrate R&D, manufacturing, and sales, and are committed to providing global customers with high-quality and systematic solutions.
The group has invested heavily to build a modern intelligent manufacturing base. We have introduced dozens of large-scale intelligent injection molding machines such as 3000T/1800T models, and equipped them with advanced machinery such as high-end mold processing centers and three-coordinate measurement centers, forming a full-process closed-loop capability from mold development to component production. We have the scale delivery capability of millions of sets of high-end parts and components.
Frequently Asked Questions
Q1: Where can I get product & price information?
Please reach out to us with your project details and specifications, and our sales team will contact you with product options and quotation details.
Q2: How long does it take to get a sample?
The lead time depends on your specific item specifications, generally ranging from 1 to 20 days.
Q3: Can you provide custom design services?
Yes. You can provide your product requirements, application scenarios, and drawings, and we will handle the design. We also provide customized hardware options based on your ideas, samples, or drawings.
Q4: What kinds of technical information do you need for a quote?
Please provide detailed product drawings in PDF format. For a faster and more accurate quote, 3D file formats such as .STP, .STEP, .IGS, .DWG, or .STL are highly recommended.
Q5: What materials are recommended for high-precision gears?
We commonly use engineering plastics such as POM (Acetal), PA (Nylon), PPS, and custom glass-filled combinations to achieve low wear, low friction, and exceptional dimensional stability.
Q6: How do you ensure the precision and quality of the gear molds?
Our manufacturing facility utilizes high-precision CNC equipment and coordinate measuring machines (CMM) to maintain micron-level tolerances. Full inspection and dimensional reports are provided upon request.
Booka Tool
